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Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

《机械工程前沿(英文)》 2008年 第3卷 第2期   页码 175-179 doi: 10.1007/s11465-008-0022-5

摘要: The cutting heat dissipation in chips, workpiece, tool and surroundings during the high-speed machining of carbon steel is quantitatively investigated based on the calorimetric method. Water is used as the medium to absorb the cutting heat; a self-designed container suitable for the high-speed lathe is used to collect the chips, and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and tool, respectively. The temperature variations of the water, chips, workpiece, tool and surroundings during the closed high-speed machining are then measured. Thus, the cutting heat dissipated in each component of the cutting system, total cutting heat and heat flux are calculated. Moreover, the power resulting from the main cutting force is obtained according to the measured cutting force and predetermined cutting speed. The accuracy of cutting heat measurement by the calorimetric method is finally evaluated by comparing the total cutting heat flux with the power resulting from the main cutting force.

关键词: cutting system     medium     temperature     flux     tool    

Preparation of solar selective absorbing CuO coating for medium temperature application

HUANG Qunwu, WANG Yiping, LI Jinhua

《化学科学与工程前沿(英文)》 2007年 第1卷 第3期   页码 256-260 doi: 10.1007/s11705-007-0046-0

摘要: A new method of preparing CuO solar selective absorbing coating for medium temperature is presented. After pretreatment, brass was overlaid with CuO by chemical plating. The effects of reactant concentration, reaction temperature and reaction time on the absorptivity of CuO coating were investigated. The optimized condition of preparing CuO coating was obtained. The CuO coating was analyzed with X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). In order to prolong the period of use, the CuO coating was protected by TiO. The experiment shows that the TiO/CuO coating is more heat-resistant, acid-resistant, and wear resistant than CuO coating, without losing absorptivity markedly. The TiO coating can reduce emissivity and protect the CuO coating.

关键词: photoelectron spectroscopy     temperature     pretreatment     absorptivity     microscopy    

Optimizing environmental insulation thickness of buildings with CHP-based district heating system based on amount of energy and energy grade

Yumei ZHANG, Pengfei JIE, Chunhua LIU, Jing LI

《能源前沿(英文)》 2022年 第16卷 第4期   页码 613-628 doi: 10.1007/s11708-020-0700-5

摘要: The increase of insulation thickness (IT) results in the decrease of the heat demand and heat medium temperature. A mathematical model on the optimum environmental insulation thickness (OEIT) for minimizing the annual total environmental impact was established based on the amount of energy and energy grade reduction. Besides, a case study was conducted based on a residential community with a combined heat and power (CHP)-based district heating system (DHS) in Tianjin, China. Moreover, the effect of IT on heat demand, heat medium temperature, exhaust heat, extracted heat, coal consumption, carbon dioxide (CO ) emissions and sulfur dioxide (SO ) emissions as well as the effect of three types of insulation materials (i.e., expanded polystyrene, rock wool and glass wool) on the OEIT and minimum annual total environmental impact were studied. The results reveal that the optimization model can be used to determine the OEIT. When the OEIT of expanded polystyrene, rock wool and glass wool is used, the annual total environmental impact can be reduced by 84.563%, 83.211%, and 86.104%, respectively. It can be found that glass wool is more beneficial to the environment compared with expanded polystyrene and rock wool.

关键词: optimum environmental insulation thickness     heat medium temperature     energy grade     extracted heat     exhaust heat    

Possible role of power-to-heat and power-to-gas as flexible loads in German medium voltage networks

Mark KUPRAT, Martin BENDIG, Klaus PFEIFFER

《能源前沿(英文)》 2017年 第11卷 第2期   页码 135-145 doi: 10.1007/s11708-017-0472-8

摘要: Germany’s energy transition triggered a rapid and unilateral growth of renewable energy sources (RES) in the electricity sector. With increasing shares of intermittent RES, overcapacities during periods of strong wind and photovoltaic electricity generation occur. In the face of insufficient transmission capacities, due to an inhibited network extension, the electricity generation has to be curtailed. This curtailment of RES leads to economic losses and could be avoided through flexible loads. As an option to cope with those problems, the technologies of power-to-gas (PtG) and power-to-heat (PtH) are presented in this paper. First, the alkaline electrolyzer (AEL), polymer electrolyte membrane electrolyzer (PEMEL), and solid oxide electrolyzer cell (SOEC) are investigated regarding their operational parameters. Second, the electric boiler, electrode heating boiler, and heat pumps are considered. Ultimately, the network-supporting abilities and the potential to provide ancillary services, such as control power, load sequence operation, cold start and part load capability, are compared among one another.

关键词: power-to-gas     power-to-heat     flexible loads     ancillary services     coherent energy systems    

Numerical study of a hybrid absorption-compression high temperature heat pump for industrial waste heat

Zhiwei MA, Huashan BAO, Anthony Paul ROSKILLY

《能源前沿(英文)》 2017年 第11卷 第4期   页码 503-509 doi: 10.1007/s11708-017-0515-1

摘要: The present paper aims at exploring a hybrid absorption-compression heat pump (HAC-HP) to upgrade and recover the industrial waste heat in the temperature range of 60°C–120°C. The new HAC-HP system proposed has a condenser, an evaporator, and one more solution pump, compared to the conventional HAC-HP system, to allow flexible utilization of energy sources of electricity and waste heat. In the system proposed, the pressure of ammonia-water vapor desorbed in the generator can be elevated by two routes; one is via the compression of compressor while the other is via the condenser, the solution pump, and the evaporator. The results show that more ammonia-water vapor flowing through the compressor leads to a substantial higher energy efficiency due to the higher quality of electricity, however, only a slight change on the system exergy efficiency is noticed. The temperature lift increases with the increasing system recirculation flow ratio, however, the system energy and exergy efficiencies drop towards zero. The suitable operation ranges of HAC-HP are recommended for the waste heat at 60°C, 80°C, 100°C, and 120°C. The recirculation flow ratio should be lower than 9, 6, 5, and 4 respectively for these waste heat, while the temperature lifts are in the range of 9.8°C–27.7 °C, 14.9°C–44.1 °C, 24.4°C–64.1°C, and 40.7°C–85.7°C, respectively, and the system energy efficiency are 0.35–0.93, 0.32–0.90, 0.25–0.85, and 0.14–0.76.

关键词: absorption compression     high temperature heat pump     efficiency     industrial waste heat     thermodynamic analysis    

Liquid metal as energy transportation medium or coolant under harsh environment with temperature below

Yunxia GAO, Lei WANG, Haiyan LI, Jing LIU

《能源前沿(英文)》 2014年 第8卷 第1期   页码 49-61 doi: 10.1007/s11708-013-0285-3

摘要: The current highly integrated electronics and energy systems are raising a growing demand for more sophisticated thermal management in harsh environments such as in space or some other cryogenic environment. Recently, it was found that room temperature liquid metals (RTLM) such as gallium or its alloys could significantly reduce the electronics temperature compared with the conventional coolant, like water, oil or more organic fluid. However, most of the works were focused on RTLM which may subject to freeze under low temperature. So far, a systematic interpretation on the preparation and thermal properties of liquid metals under low temperature (here defined as lower than 0°C) has not yet been available and related applications in cryogenic field have been scarce. In this paper, to promote the research along this important direction and to overcome the deficiency of RTLM, a comprehensive evaluation was proposed on the concept of liquid metal with a low melting point below zero centigrade, such as mercury, alkali metal and more additional alloy candidates. With many unique virtues, such liquid metal coolants are expected to open a new technical frontier for heat transfer enhancement, especially in low temperature engineering. Some innovative ways for making low melting temperature liquid metal were outlined to provide a clear theoretical guideline and perform further experiments to discover new materials. Further, a few promising applied situations where low melting temperature liquid metals could play irreplaceable roles were detailed. Finally, some main factors for optimization of low temperature coolant were summarized. Overall, with their evident merits to meet various critical requirements in modern advanced energy and power industries, liquid metals with a low melting temperature below zero centigrade are expected to be the next-generation high-performance heat transfer medium in thermal managements, especially in harsh environment in space.

关键词: liquid metal     cryogenics     low melting point     thermal management     aircraft     liquid cooling     space exploration    

Creep of brazed plate-fin structures in high temperature compact heat exchangers

Shantung TU, Guoyan ZHOU

《机械工程前沿(英文)》 2009年 第4卷 第4期   页码 355-362 doi: 10.1007/s11465-009-0065-2

摘要: In recent years, the need for high temperature heat exchangers to improve the efficiency of power and chemical conversion systems has been growing. However, the creep design of the high temperature compact heat exchangers has been a primary concern because the working temperature can be well above the creep limit of the materials. To establish the high temperature design criterion for compact heat exchangers, creep behavior of the plate-fin structures and brazed joints are investigated in this paper. The time-dependent deformation and bending stress of the plate-fin structures are obtained analytically by simplifying the fins to elastic springs. The creep damage evolution inside the brazed joint is studied by coupling the finite element method with a damage constitutive equation. The significant effect of creep property mismatch in the brazed joint on the creep strength is demonstrated.

关键词: compact heat exchanger     creep     damage     brazing joint    

Exergy analysis of R1234ze(Z) as high temperature heat pump working fluid with multi-stage compression

Bin HU, Di WU, L.W. WANG, R.Z. WANG

《能源前沿(英文)》 2017年 第11卷 第4期   页码 493-502 doi: 10.1007/s11708-017-0510-6

摘要: In this paper, the simulation approach and exergy analysis of multi-stage compression high temperature heat pump (HTHP) systems with R1234ze(Z) working fluid are conducted. Both the single-stage and multi-stage compression cycles are analyzed to compare the system performance with 120°C pressurized hot water supply based upon waste heat recovery. The exergy destruction ratios of each component for different stage compression systems are compared. The results show that the exergy loss ratios of the compressor are bigger than that of the evaporator and the condenser for the single-stage compression system. The multi-stage compression system has better energy and exergy efficiencies with the increase of compression stage number. Compared with the single-stage compression system, the coefficient of performance (COP) improvements of the two-stage and three-stage compression system are 9.1% and 14.6%, respectively. When the waste heat source temperature is 60°C, the exergy efficiencies increase about 6.9% and 11.8% for the two-stage and three-stage compression system respectively.

关键词: multi-stage compression     high temperature heat pump     heat recovery     exergy destruction     R1234ze(Z) working fluid    

A two-stage deep freezing chemisorption cycle driven by low-temperature heat source

Yuanyang HU, Liwei WANG, Lu XU, Ruzhu WANG, Jeremiah KIPLAGAT, Jian WANG

《能源前沿(英文)》 2011年 第5卷 第3期   页码 263-269 doi: 10.1007/s11708-011-0152-z

摘要: A two-stage chemisorption cycle suitable for deep-freezing application driven by low- temperature heat source was proposed. Through two-stage desorption processes, the two-stage cycle can break through the limitations of the heating temperature and ambient cooling temperature. The two-stage cycle based on CaCl /BaCl -NH working pair can utilize the heat source with a temperature of above 75°C, and simultaneously realize deep-freezing all the year round. Experimental results and performance prediction show that the adsorption quantity of calcium, theoretical coefficient of performance (COP) and optimized specific cooling power (SCP) of the CaCl /BaCl -NH chemisorption system are 0.489 kg/kg (salt), 0.24 and 120.7 W/kg, when the heating temperature, ambient cooling temperature, pseudo-evaporating temperature and mass ratio of reacting salt and expanded graphite are 85, 30, -20, and 4∶1, respectively.

关键词: adsorption     freezing     desorption     heat source    

Effective interventions on health effects of Chinese rural elderly under heat exposure

《环境科学与工程前沿(英文)》 2022年 第16卷 第5期 doi: 10.1007/s11783-022-1545-4

摘要:

● Education and subsidy were effective interventions during short-term heat exposure.

关键词: High temperature     Health effect     Comprehensive evaluation     Intervention     Rural elderly    

Numerical investigation on side heat transfer enhancement in 300 kA aluminum reduction cell

WANG Changhong, ZHU Dongsheng, LEI Junxi, ZHOU Jiemin

《能源前沿(英文)》 2008年 第2卷 第3期   页码 256-260 doi: 10.1007/s11708-008-0051-0

摘要: Industrial test and numerical simulation were synchronously applied to analyze the side heat transfer process and enhance heat transfer in aluminum reduction cell. The 3D slice finite element model of aluminum reduction cell was developed, with which the sidewall temperature field of the cell was computed by using software ANSYS. The main influencing factors on heat dissipation were analyzed and some effective measures were proposed to enhance sidewall heat transfer. The results show that the shell temperature of the test cell and the common cell is respectively 312°C and 318°C and the ledge thickness is 16 cm and 15 cm when side coefficient of heat transfer between the shell and the surroundings is 70 W/(mK). With the increase of the side coefficient of heat transfer between the shell and the surroundings, the temperature of the shell decreases but the thickness of the side ledge increases when the electrolytic temperature, the ambient temperature, the coefficient of heat transfer between molten bath and ledge, the eutectic temperature and the thermo-resistance of the side lining are constant.

关键词: constant     ambient temperature     thickness     electrolytic temperature     transfer process    

Analysis of radiation heat transfer and temperature distributions of solar thermochemical reactor for

Bachirou GUENE LOUGOU, Yong SHUAI, Xiang CHEN, Yuan YUAN, Heping TAN, Huang XING

《能源前沿(英文)》 2017年 第11卷 第4期   页码 480-492 doi: 10.1007/s11708-017-0506-2

摘要: This paper investigated radiation heat transfer and temperature distributions of solar thermochemical reactor for syngas production using the finite volume discrete ordinate method (fvDOM) and P1 approximation for radiation heat transfer. Different parameters including absorptivity, emissivity, reflection based radiation scattering, and carrier gas flow inlet velocity that would greatly affect the reactor thermal performance were sufficiently investigated. The fvDOM approximation was used to obtain the radiation intensity distribution along the reactor. The drop in the temperature resulted from the radiation scattering was further investigated using the P1 approximation. The results indicated that the reactor temperature difference between the P1 approximation and the fvDOM radiation model was very close under different operating conditions. However, a big temperature difference which increased with an increase in the radiation emissivity due to the thermal non-equilibrium was observed in the radiation inlet region. It was found that the incident radiation flux distribution had a strong impact on the temperature distribution throughout the reactor. This paper revealed that the temperature drop caused by the boundary radiation heat loss should not be neglected for the thermal performance analysis of solar thermochemical reactor.

关键词: solar thermochemical reactor     incident radiation flux     temperature distribution     radiation absorptivity     radiation emissivity     thermal performance analysis    

Transversal tube pitch effects on local heat transfer characteristics of the flat tube bank fin mountedvortex generators and their sensitivity to nonuniform temperature of the fin

Liangbi WANG, Zhimin LIN, Kangjie SUN, Yuanxin DONG, Song LIU, Yongheng ZHANG,

《能源前沿(英文)》 2010年 第4卷 第3期   页码 333-345 doi: 10.1007/s11708-009-0061-6

摘要: The tube bank fin is commonly used to increase the area of the heat transfer surface with a small heat transfer coefficient of a heat exchanger. If vortex generators (VGs) are punched on the fin surface, the heat transfer performance of the fin can be improved. This paper focused on the effect of transversal tube pitch on the local heat transfer performance of the three-row flat tube bank fin mounted with VGs. On the fin surface, constructing the flow channel but without mounted VGs, the transversal tube pitch was greater, and the span averaged Nusselt number downstream was larger because fewer interactions of vortices would be generated from different VGs located upstream. When the area goodness factor was used as the criteria on the condition of one tube unit of heat exchanger for commonly used fin materials and fin thickness, the transversal tube pitch has considerable effect on the heat transfer enhancement of VGs. Large transversal tube pitch is more sensitive to fin material than to fin thickness.

关键词: heat transfer enhancement     vortex generator     finned flat tube bank     heat exchanger    

Development of a dual temperature control system for isoprene biosynthesis in

《化学科学与工程前沿(英文)》 2022年 第16卷 第7期   页码 1079-1089 doi: 10.1007/s11705-021-2088-0

摘要: Conflict between cell growth and product accumulation is frequently encountered in the biosynthesis of secondary metabolites. To address the growth-production conflict in yeast strains harboring the isoprene synthetic pathway in the mitochondria, the dynamic control of isoprene biosynthesis was explored. A dual temperature regulation system was developed through engineering and expression regulation of the transcriptional activator Gal4p. A cold-sensitive mutant, Gal4ep19, was created by directed evolution of Gal4p based on an internally developed growth-based high-throughput screening method and expressed under the heat-shock promoter PSSA4 to control the expression of PGAL-driven pathway genes in the mitochondria. Compared to the control strain with constitutively expressed wild-type Gal4p, the dual temperature regulation strategy led to 34.5% and 72% improvements in cell growth and isoprene production, respectively. This study reports the creation of the first cold-sensitive variants of Gal4p by directed evolution and provides a dual temperature control system for yeast engineering that may also be conducive to the biosynthesis of other high-value natural products.

关键词: transcriptional activator     directed evolution     dynamic control     heat-shock     isoprene    

Field test on temperature field and thermal stress for prestressed concrete box-girder bridge

Baoguo CHEN, Rui DING, Junjie ZHENG, Shibiao ZHANG

《结构与土木工程前沿(英文)》 2009年 第3卷 第2期   页码 158-164 doi: 10.1007/s11709-009-0002-9

摘要: A field test was conducted to investigate the distribution of temperature field and the variation of thermal stress for a prestressed concrete (PC) box-girder bridge. The change of hydration heat temperature consists of four periods: temperature rising period, constant temperature period, rapid temperature fall period and slow temperature fall period. The peak value of hydration heat temperature increases with the increasing casting temperature of concrete; the relation between them is approximately linear. According to field tests, the thermal stress incurred by hydration heat may induce temperature cracks on the PC box-girder. Furthermore, the nonlinear distribution of temperature gradient and the fluctuation of thermal stress induced by exposure to sunlight were also obtained based on continuous in-situ monitoring. Such results show that the prevailing Chinese Code (2004) is insufficient since it does not take into account the temperature gradient of the bottom slab. Finally, some preventive measures against temperature cracks were proposed based on related studies. The conclusions can provide valuable reference for the design and construction of PC box-girder bridges.

关键词: box-girder bridge     field test     hydration heat     temperature field     temperature gradient     thermal stress    

标题 作者 时间 类型 操作

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

期刊论文

Preparation of solar selective absorbing CuO coating for medium temperature application

HUANG Qunwu, WANG Yiping, LI Jinhua

期刊论文

Optimizing environmental insulation thickness of buildings with CHP-based district heating system based on amount of energy and energy grade

Yumei ZHANG, Pengfei JIE, Chunhua LIU, Jing LI

期刊论文

Possible role of power-to-heat and power-to-gas as flexible loads in German medium voltage networks

Mark KUPRAT, Martin BENDIG, Klaus PFEIFFER

期刊论文

Numerical study of a hybrid absorption-compression high temperature heat pump for industrial waste heat

Zhiwei MA, Huashan BAO, Anthony Paul ROSKILLY

期刊论文

Liquid metal as energy transportation medium or coolant under harsh environment with temperature below

Yunxia GAO, Lei WANG, Haiyan LI, Jing LIU

期刊论文

Creep of brazed plate-fin structures in high temperature compact heat exchangers

Shantung TU, Guoyan ZHOU

期刊论文

Exergy analysis of R1234ze(Z) as high temperature heat pump working fluid with multi-stage compression

Bin HU, Di WU, L.W. WANG, R.Z. WANG

期刊论文

A two-stage deep freezing chemisorption cycle driven by low-temperature heat source

Yuanyang HU, Liwei WANG, Lu XU, Ruzhu WANG, Jeremiah KIPLAGAT, Jian WANG

期刊论文

Effective interventions on health effects of Chinese rural elderly under heat exposure

期刊论文

Numerical investigation on side heat transfer enhancement in 300 kA aluminum reduction cell

WANG Changhong, ZHU Dongsheng, LEI Junxi, ZHOU Jiemin

期刊论文

Analysis of radiation heat transfer and temperature distributions of solar thermochemical reactor for

Bachirou GUENE LOUGOU, Yong SHUAI, Xiang CHEN, Yuan YUAN, Heping TAN, Huang XING

期刊论文

Transversal tube pitch effects on local heat transfer characteristics of the flat tube bank fin mountedvortex generators and their sensitivity to nonuniform temperature of the fin

Liangbi WANG, Zhimin LIN, Kangjie SUN, Yuanxin DONG, Song LIU, Yongheng ZHANG,

期刊论文

Development of a dual temperature control system for isoprene biosynthesis in

期刊论文

Field test on temperature field and thermal stress for prestressed concrete box-girder bridge

Baoguo CHEN, Rui DING, Junjie ZHENG, Shibiao ZHANG

期刊论文